Size guide for custom polo shirts, t shirts and jerseys

Exact measurements for every style we make, in inches or centimeters, so your whole team gets the right fit.

Team of five in matching all over print polo shirts, men's and women's fits in different sizes

Polo shirts

Embroidered polo shirts

65/35 cotton-rich piqué. Classic fit for staff and teams. Sizes XS to 6XL.

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Men short sleeve sizes XS to 3XL, measurements in inches
SizeChest (flat)Body LengthSleeveShoulder
XS1827816.5
S20288.517.5
M2229918.5
L24309.519.5
XL26311020.5
2XL283210.521.5
3XL30331122.5

Multiply chest width by 2 for full circumference.

All over print polo shirts

92/8 polyester spandex, printed edge to edge. Light stretch. Sizes 2XS to 5XL.

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Men sizes S to 3XL, measurements in inches
SizeChest (around)Body LengthShoulderSleeve
S39.326.316.59.4
M41.727.517.39.8
L4428.718.110.2
XL46.429.918.810.6
2XL48.831.119.611
3XL51.132.220.411.4

Chest measurement is full circumference (around the bust). Please allow 0.4 to 1.2 inch difference due to manual measurement.

Long sleeve all over print polo

Same printed performance fabric with full-length sleeves. Sizes S to 5XL.

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Unisex sizes S to 5XL, measurements in inches
SizeLengthChest (around)Sleeve
S283632
M294033
L304434
XL314835.5
2XL325236.5
3XL335638
4XL346039
5XL34.56440

Chest measurement is full circumference (around the bust). Tolerance ±1 inch.

Henley shirt

170 GSM imitation linen, short sleeve, button placket. Sizes S to 5XL.

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Unisex sizes S to 5XL, measurements in inches
SizeChest (around)LengthSleeve
S41.3268.7
M43.326.89.1
L45.327.69.4
XL47.228.39.8
2XL49.229.110.2
3XL51.229.910.6
4XL53.130.711
5XL55.131.511.4

Made to order: allow 0.4 to 1.2 in (1 to 3 cm) difference from the chart.

T-shirts, hoodies and sweatshirts

Custom t shirts

Everyday cotton tee for staff, events and merch. Sizes XS to 5XL.

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Adult sizes S to 5XL, measurements in inches
SizeBody LengthChest (flat)
S2818
M2920
L3022
XL3124
2XL3226
3XL3328
4XL3430
5XL3532

Body length tolerance: ±1/2 in. Chest tolerance: ±3/4 in. Chest width laid flat is one side only. Multiply by 2 for full circumference.

Comfort Colors t-shirt

Garment-dyed heavyweight cotton with a relaxed fit. Sizes S to 3XL.

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Unisex sizes S to 3XL, measurements in inches
SizeBody LengthChest (flat)
S26.618.2
M2820.2
L29.422
XL30.824
2XL31.826
3XL32.527.8

Body length tolerance: ±1 1/4 in. Chest tolerance: ±1 in. Chest width laid flat is one side only. Multiply by 2 for full circumference.

All over print t-shirt

Printed performance tee, edge to edge. Sizes S to 5XL.

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Unisex sizes S to 5XL, measurements in inches
SizeLengthChest (around)ShoulderSleeve
S28.337.617.39
M29.141.618.19.2
L30.344.818.89.4
XL31.14819.69.6
2XL32.251.820.89.8
3XL3355.82210
4XL34.259.823.210.2
5XL35.463.624.410.4

Chest measurement is full circumference (around the bust). Please allow 0.4 to 1.2 inch difference due to manual measurement.

Hoodie with logo

Cotton-blend fleece pullover hoodie. Sizes S to 5XL.

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Unisex sizes S to 5XL, measurements in inches
SizeChest (flat)LengthSleeve
S202733.5
M222834.5
L242935.5
XL263036.5
2XL283137.5
3XL303238.5
4XL323339.5
5XL343440.5

Width is body width laid flat (one side only). Multiply by 2 for full chest circumference. Sleeve measured from center back.

All over print hoodie

Printed fleece hoodie in two styles. Sizes S to 5XL.

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With drawstrings sizes S to 3XL, measurements in inches
SizeLengthChest (around)ShoulderSleeve
S2843.317.925.1
M28.744.918.525.6
L29.546.919.226.1
XL30.348.819.926.5
2XL31.150.820.627
3XL31.952.821.327.5

Chest measurement is full circumference (around the bust). Please allow 0.4 to 1.2 inch difference due to manual measurement.

Crewneck sweatshirt

Cotton-blend fleece crewneck. Sizes S to 5XL.

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Unisex sizes S to 5XL, measurements in inches
SizeBody LengthBody width (flat)Sleeve
S262033
M272234
L282435
XL292636
2XL302837
3XL313038
4XL323239
5XL333440

Body length and body width tolerance: ±1 in. Body width laid flat is one side only. Multiply by 2 for full circumference. Sleeve measured from center back.

Sports jerseys and teamwear

Custom baseball jerseys

Sublimated button-up jersey, unisex fit. Sizes S to 5XL.

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Unisex sizes S to 5XL, measurements in inches
SizeBody lengthShoulderChest (around)Sleeve
S30.518427
M3118.8447.6
L3220468
XL3320.4498.6
2XL3421.2539.4
3XL34.6225710.2
4XL35235911
5XL35.4246312

Made to order: allow 0.4 to 1.2 in (1 to 3 cm) difference from the chart.

Custom softball jerseys

Sublimated button-up jersey, unisex fit. Sizes 2XS to 4XL.

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Unisex sizes 2XS to 4XL, measurements in inches
SizeChest (around)Body lengthShoulderSleeve
2XS3728.116.58.3
XS38.628.716.98.7
S40.229.317.39.1
M41.729.917.79.4
L43.330.518.19.8
XL44.931.118.510.2
2XL46.533.518.910.6
3XL4834.419.311
4XL49.635.219.711.4

Made to order: allow 0.4 to 1.2 in (1 to 3 cm) difference from the chart.

Custom volleyball jerseys

Sublimated crew neck jersey, unisex fit. Sizes S to 2XL.

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Unisex sizes S to 2XL, measurements in inches
SizeChest (around)Body length
S40.926.8
M42.927.2
L44.927.6
XL46.928
2XL48.828.3

Made to order: allow 0.4 to 1.2 in (1 to 3 cm) difference from the chart.

Custom running shirts

Sublimated running tee and V-neck singlet, unisex fit. Sizes S to 5XL.

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Running tee sizes S to 5XL, measurements in inches
SizeChest (around)Body lengthShoulderSleeve
S37.828.317.39.1
M41.729.118.19.3
L44.930.318.99.4
XL4831.119.79.6
2XL5232.320.99.8
3XL55.933.12210
4XL59.834.323.210.2
5XL63.835.424.410.4

Made to order: allow 0.4 to 1.2 in (1 to 3 cm) difference from the chart.

Cycling jerseys

All over print cycling jerseys in men's and women's cuts. Sizes XS to 3XL.

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Men short sleeve sizes XS to 3XL, measurements in inches
SizeChest (around)SleeveFront lengthBack length
XS3714.424.426.8
S39.414.625.227.6
M41.714.82628.3
L44.11526.829.1
XL46.515.227.629.9
2XL48.815.428.330.7
3XL51.215.629.131.5

Race fit: snug through the chest and arms. Made to order: allow 0.4 to 1.2 in (1 to 3 cm) difference from the chart.

Cycling bib shorts

Padded bib shorts to pair with the jerseys. Sizes S to 4XL.

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Unisex sizes S to 4XL, measurements in inches
SizeLengthHipLeg cuff (around)
S34.63715.7
M3538.616.5
L35.440.217.7
XL35.842.118.5
2XL36.244.119.3
3XL36.645.720.1
4XL37.447.620.9

Made to order: allow 0.4 to 1.2 in (1 to 3 cm) difference from the chart.

Custom fishing shirts

Soft brushed long sleeve, crew neck or V-neck. Sizes S to 3XL.

View product
Crew neck sizes S to 3XL, measurements in inches
SizeChest (around)Body LengthSleeve
S41.327.629.5
M43.328.330.3
L45.329.131.1
XL47.229.931.9
2XL49.230.732.7
3XL51.231.533.1

Made to order: allow 0.4 to 1.2 in (1 to 3 cm) difference from the chart.

Hawaiian shirts

Button-up camp shirt with chest pocket. Sizes S to 5XL.

View product
Unisex sizes S to 5XL, measurements in inches
SizeChest (around)Body LengthShoulderSleeve
S42.528.319.78.1
M44.929.120.58.5
L47.229.921.38.7
XL49.630.7229.1
2XL5231.522.89.5
3XL55.132.724.49.8
4XL57.533.525.210
5XL59.134.62610.2

Made to order: allow 0.4 to 1.2 in (1 to 3 cm) difference from the chart.

Medical scrubs

Embroidered scrubs

Sized by body weight and height. Asia sizing runs small, so most people go up one size.

View scrubs
Scrubs sizes by weight and height
SizeWeight (lbs)Weight (kg)Height (ft/in)Height (cm)
S106-11048-504'9" - 5'1"145-155
M106-11948-545'1" - 5'3"155-160
L121-13055-595'2" - 5'4"158-162
XL130-14159-645'3" - 5'5"159-165
2XL143-15665-715'5" - 5'8"165-172
3XL156-17471-795'8" - 6'1"172-185
Close-up of a polo shirt collar, shoulder seam and sleeve, the points used to measure fit

How to measure

Chest
Lay the shirt flat and measure straight across, 1 inch below the armholes. Double it to compare with any "Chest (around)" column.
Body length
From the highest point of the shoulder, next to the collar, straight down to the hem.
Shoulder
Straight across the back, from one shoulder seam to the other.
Sleeve
From the shoulder seam to the end of the sleeve. Hoodies and sweatshirts are measured from the center back.

Sizing a whole team

Getting twenty people into the right size is a different job from buying one shirt. These habits keep reorders and swaps to a minimum.

  1. Measure a shirt, not a person.Ask each person to lay a shirt they like flat and measure chest and length. It is faster and more accurate than a tape measure around the body.
  2. Use the right chart for each cut.Women's polos and jerseys run narrower in the shoulders. Point women to the women's tab instead of a smaller men's size.
  3. Collect everything in one list.One sheet with name, size and cut for each person. We take mixed sizes in a single order, and names can go on each garment.
  4. When in doubt, size up.A slightly roomy uniform looks fine. A tight one rarely gets worn. Our performance fabrics have stretch, so the next size up still looks neat.
  5. Check the plus-size range early.Many styles run to 5XL and women's embroidered polos to 6XL, while men's polos stop at 3XL. Confirm your largest sizes before you pick the style.
  6. Plan for new people.If your team grows often, add one or two pieces in your most common sizes so a new hire is covered on day one.

Sizing questions

How do I find the right size for a custom polo shirt?

Lay a polo that fits you well on a flat surface, measure across the chest and from the top of the shoulder to the hem, then pick the size on our chart with the closest numbers. Measuring a shirt you already like is more reliable than body measurements.

What if I'm between two sizes?

Size up for a relaxed fit. Our all over print and sports fabrics have some stretch, so the larger size will still look neat.

Is the chest measured flat or all the way around?

Each chart says which one. "Chest (flat)" is measured across the front of a shirt lying flat, so multiply it by 2 for the full chest. "Chest (around)" is already the full circumference.

Do women's polos fit differently from men's?

Yes. Women's polos are cut narrower in the shoulders with a shaped body, so women usually choose from the women's chart rather than going down a men's size.

Do you make plus sizes?

Yes. Women's embroidered polos go up to 6XL. T-shirts, hoodies, sweatshirts, women's all over print polos, baseball jerseys, running shirts and Hawaiian shirts go up to 5XL. Men's polos go up to 3XL. Each chart lists its full range.

Can one order include different sizes?

Yes. Mix any sizes in one order for the same design. Send us one list with each person's size, and their name if you want it embroidered or printed.

How accurate are the measurements?

Every garment is made to order, so allow 0.4 to 1.2 inches (1 to 3 cm) difference from the chart.